MRP Master Production Plan

by
Odoo 1
v 12.0 Third Party 5

350.00 €

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Technical name mrp_master_production_plan
LicenseSee License tab
Websitehttp://linkedin.com/in/openvalue-consulting-472448176
Read description for v 11.0 v 10.0
Required Apps Inventory (stock)
Invoicing (account)
Manufacturing (mrp)
Included Dependencies
Technical name mrp_master_production_plan
LicenseSee License tab
Websitehttp://linkedin.com/in/openvalue-consulting-472448176
Read description for v 11.0 v 10.0
Required Apps Inventory (stock)
Invoicing (account)
Manufacturing (mrp)
Included Dependencies

MASTER PRODUCTION PLAN

 

The Master Production Plan Management consists of the following process steps:

      Demand Management: evaluate the forecast demand by entering Planned Independent Requirements (new feature in version 11)

      Sales and Operation Planning: determine the master production plan items by comparing the released forecast demand, the  current stock, sales and supply (new feature in version 11)

      Master Production Plan: consolidate the master production plan by evaluating capacity loading and financial figures

 

The following picture provides an overall process overview:

 

New feature in version 12:

     consistency check in deleting MMP item based on its status and related capacity loading item still active

New features in version 11:

     plan version management with validity dates for handling several possible planning scenario at the same time; each plan is allocated to only one planning version

      multi company and multi warehouse management

      sales lead time” field in product master data to determine the availability data, planned date in mmp, starting from the required date in demand planning

 

Important remarks:

     this model is to manage the master plan in MTS logistic model; therefore MTO indicator in product master data should not be set

     all the calculation in SOP are to be propagated from the line to the whole table; for this reason several server action are provided in “more” button; that means the main figures need to be updated by running the proper server actions

     two process roles are involved, i.e. manager and user, for the overall process

 

Planning Version

Plan version management with validity dates

 

 

Demand Management

       Quick entering of Planned Independent Requirements Plan specifying planning version ID, product code, warehouse, requested quantity, requested date and requestor

       availability date is determined according to the sales lead time in product master data

       check whether availability date lies within planning version validity period

       check whether availability date is not lying before the date calculated starting from to the start date of the planning version backward to the Overall Replenishment Lead Time detailed in Product Master Data; that for guarantee the master plan feasibility, i.e. the requested quantity can be produced

       check only in-house production material can be taken into account (i.e. BOM exists)

       check only manufacturing warehouse can be entered

       check only one PIR in a planning version for the same warehouse (and product code) can be entered for the same date

       Release Planned Independent Requirement for moving them to SOP

       Reset Planned Independent Requirement for evaluating a new planning scenario

       three wizards for

       PIR massive creation copying them from existing ones; the selection is performed by current planning version, current warehouse and current product code

       PIR massive release: he selection is performed by current planning version and current warehouse

       PIR massive reset: he selection is performed by current planning version and current warehouse

 

 

Sales and Operation Planning

       Massive PIR Release to create automaticallyMMP items for the same planned date (availability date = planned date) with planned quantity = 0; for each planning version, warehouse and product, two fictitiuos items are created for “closing” the planning horizon: the first at 01/01/1900 as planned date and the second one at 31/12/2999

       the planned quantity for each MPP item has to be entered for adjust properly the “projected inventory quantity” calculated through the “stock on hand quantity”, the “cumulated sales quantity”, the “cumulated supply quantity” (purchase orders and manufacturing order) and the “requested PIR quantity”.

 

       Manual quick entering of MMP items specifying planning version ID, product code, warehouse, planned quantity, planned date, requestor and BOM

       for each MPP item the following figures are available:

     stock on hand quantity (mainly for the first item at 01/01/1900)

     cumulated current demand (sales order) at the planned date

     cumulated forecasted demand (PIR coming from Demand Management) at the planned date

     cumulated supply quantity (open purchase orders and open manufacturing orders) at the planned date

     cumulated planned quantity at the planned date

     projected inventory quantity at the planned date

       several server actions to revaluate computed fields: for details, have a look at the following screeshot

 

Master Production Plan

       Manual entering of MMP items specifying planning version ID, product code, warehouse, planned quantity, planned date, requestor and BOM

       check whether planned date lies within planning version validity period

       check whether planned date is not lying before the date calculated starting from to the document date backward to the Overall Replenishment Lead Time detailed in Product Master Data; that for guarantee the master plan feasibility, i.e. the requested quantity can be produced

       check only in-house production material can be taken into account (i.e. BOM exists)

       check only manufacturing warehouse can be entered

      check only one MPP item in a planning version for the same warehouse (and product code) can be entered for the same date

       product cost figures calculation, i.e. standard cost, standard material cost, standard labour cost

       workflow for managing Master Production Plan item through the following states: draft (MPP creation), capacity check performed, done (MPP release by creation a Manufacturing Order) and Cancelled (MPP rejected)

       three wizards for

    MPP massive creation copying them from existing ones; the selection is performed by current planning version, current warehouse and current product code; therefore, this wizard is  for massive creation of Master Production Plan Version copying from a template one

     MPP massive capacity loading: the selection is performed by current planning version and current warehouse; this wizard is for massive capacity loading for capacity evaluation

    MPP massive release: the selection is performed by current planning version and current warehouse; this wizard for final massive release of a Master Production Plan Version creating Manufacturing Order

 

MPP Capacity

      Rough Cut Capacity for consolidation of a Master Production Plan Version evaluating capacity load (expected duration) per time period for involved workcenters and comparing it with theoretical capacity available.

      The capacity loading can be performed item by item or massively supported by a wizard

 

MPP Costing

      Financial Impact Evaluation of Master Production Plan Version by detailing overall cost figures per time period

 

Master Production Plan Release

      final release of a Master Production Plan Item by creating a Manufacturing Order; this activity can be performed item by item or massively supported by a wizard

 

the SOP planning table is updated during the overall planning process

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